THE PROBLEM

Production line was experiencing random shutdowns associated with the winder, no alarms were triggered.

SOLUTION

Our team implemented a high-resolution Intouch trending system and recalibrated the Siemens PLC to correct the proportional valve’s flow and pressure response, stabilizing the hydraulic control loop.

RESULTS

Downtime due to winder faults cut by 90–95%, production continuity restored, and maintenance interventions reduced significantly during the following weeks.